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How Silicon Makes A Solar Cell?



Silicon is commonly used to make solar cells due to its special chemical properties. A silicon atom has 14 electrons that are arranged in three different shells.

solar cell

The first two shells which have two and eight electrons each are completely full. However, the outer shell is only half full as it only has four electrons. Thus a silicon atom is always on a look out for ways to fill up its last shell.

In order to do this, it will have to share electrons with four nearby atoms to gain stability. It is just as if each atom has joined four hands to four neighbors. This is what forms the crystalline structure, leading to the formation of a PV cell.

However, pure crystalline silicon has the issue of being a poor conductor of electricity as it does not have any free electrons that can move about, as in the case of more optimum conductors like copper.

To solve this problem, the silicon in a solar cell has impurities added, which alters its working.

When pure silicon is supplied some energy, for example in the form of heat, the energy can be used by a few electrons to break free of their bonds and leave their atoms. This leaves a hole behind in each case. The free electrons, called free carriers, then roam around freely around the crystalline lattice looking for another hole to fall into and carrying an electrical current. But their small number in pure silicon don’t make them much useful.

However, when pure silicon is mixed with phosphorous atoms, it takes much less energy to loosen the “extra” phosphorous electrons as they aren’t tied up in a bond with any neighboring atoms. As a result, most of these electrons do break free, and we have a lot more free carriers than we would have in pure silicon.

This adding of impurities is called doping, and when doped with phosphorous, the resulting silicon is called N-type (“n” for negative) because of the prevalence of free electrons. The N-type silicon is a better conductor as compared to pure silicon.

Another part of a typical solar cell is doped with the element boron, which has only three electrons in its outer shell instead of four, in order to form the P-type silicon.A P-type (“p” for positive) has free openings and carries the opposite (positive) charge.

The interaction of the both enables the easy flow of electricity, enabling sunlight to be transformed into electric energy.

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How Silicon Makes A Solar Cell



Silicon is commonly used to make solar cells due to its special chemical properties. A silicon atom has 14 electrons that are arranged in three different shells.

solar cell

The first two shells which have two and eight electrons each are completely full. However, the outer shell is only half full as it only has four electrons. Thus a silicon atom is always on a look out for ways to fill up its last shell.

In order to do this, it will have to share electrons with four nearby atoms to gain stability. It is just as if each atom has joined four hands to four neighbors. This is what forms the crystalline structure, leading to the formation of a PV cell.

However, pure crystalline silicon has the issue of being a poor conductor of electricity as it does not have any free electrons that can move about, as in the case of more optimum conductors like copper.

To solve this problem, the silicon in a solar cell has impurities added, which alters its working.

When pure silicon is supplied some energy, for example in the form of heat, the energy can be used by a few electrons to break free of their bonds and leave their atoms. This leaves a hole behind in each case. The free electrons, called free carriers, then roam around freely around the crystalline lattice looking for another hole to fall into and carrying an electrical current. But their small number in pure silicon don’t make them much useful.

However, when pure silicon is mixed with phosphorous atoms, it takes much less energy to loosen the “extra” phosphorous electrons as they aren’t tied up in a bond with any neighboring atoms. As a result, most of these electrons do break free, and we have a lot more free carriers than we would have in pure silicon.

This adding of impurities is called doping, and when doped with phosphorous, the resulting silicon is called N-type (“n” for negative) because of the prevalence of free electrons. The N-type silicon is a better conductor as compared to pure silicon.

Another part of a typical solar cell is doped with the element boron, which has only three electrons in its outer shell instead of four, in order to form the P-type silicon.A P-type (“p” for positive) has free openings and carries the opposite (positive) charge.

The interaction of the both enables the easy flow of electricity, enabling sunlight to be transformed into electric energy.

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Structure of A Solar Cell



Silicon, used to make some of the earliest photovoltaic (PV) devices—is still the most popular material for solar cells.Silicon must be refined to a purity of 99.9999%. In single-crystal silicon, the molecular structure—which is the arrangement of atoms in the material—is uniform, because the entire structure is grown from the same crystal. This uniformity is ideal for transferring electrons efficiently through the material.

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To make an effective PV cell, however, silicon has to be “doped” with other elements to make it N-type and P-type. The crystalline of a material indicates how perfectly ordered the atoms are in the crystal structure. Silicon, as well as other solar cell semiconductor materials, can come in various forms: single-crystalline, multi crystalline, polycrystalline, or amorphous. In a single-crystal material, the atoms making up the framework of the crystal are repeated in a very regular, orderly manner from layer to layer.

Classification:

In contrast, in a material composed of numerous smaller crystals, the orderly arrangement is disrupted moving from one crystal to another. One classification scheme for silicon uses approximate crystal size and also includes the methods typically used to grow or deposit such material. The absorption coefficient of a material indicates how far light having a specific wavelength (or energy) can penetrate the material before being absorbed. A small absorption coefficient means that light is not readily absorbed by the material. Again, the absorption coefficient of a solar cell depends on two factors: the material making up the cell, and the wavelength or energy of the light being absorbed.

Solar cell material has an abrupt edge in its absorption coefficient. The reason is that light whose energy is below the material’s bandgap cannot free an electron. And so, it isn’t absorbed. The bandgap of a semiconductor material is an amount of energy. Specifically, it’s the minimum energy needed to move an electron from its bound state within an atom to a free state. This free state is where the electron can be involved in conduction. The lower energy level of a semiconductor is called the “valence band.

And the higher energy level where an electron is free to roam is called the “conduction band.” The bandgap (often symbolized by EG) is the energy difference between the conduction band and valence band. N-Type Silicon – N-type silicon is created by doping (contaminating) the Si with compounds that contain one more valence electrons* than Si does, such as with either Phosphorus or Arsenic. Since only four electrons are required to bond with the four adjacent silicon atoms, the fifth valence electron is available for conduction.

Solar news1 structure

P-type

silicon is created by doping with compounds containing one less valence electrons* than Si does, such as with Boron. When silicon (four valence electrons) is doped with atoms that have one less valence electrons (three valence electrons), only three electrons are available for bonding with four adjacent silicon atoms, therefore an incomplete bond (hole) exists which can attract an electron from a nearby atom. Filling one hole creates another hole in a different SI atom. This movement of holes is available for conduction. The photon’s energy transfers to the valence electron of an atom in the N-type SI layer. That energy allows the valence electron to escape its orbit leaving behind a hole.

N-type

silicon layer, the free electrons are called majority carriers whereas the holes are called minority carriers. As the term “carrier” implies, both are able to move throughout the silicon layer of the solar cell, in the P-type silicon layer, electrons are termed minority carriers and holes are termed majority carriers, The region in the solar cell where the N-type and P-type Si layers meet is called the P-N junction. As you may have already guessed, the P-type silicon layer contains more positive charges, called holes, and the N-type silicon layer contains more negative charges, or electrons.

When P-type and N-type materials are placed in contact with each other, current will flow readily in one direction (forward biased) but not in the other (reverse biased). An interesting interaction occurs at the P-N junction of a darkened solar cell. Extra valence electrons in the N-type layer move into the P-type layer filling the holes in the P-type layer forming what is called a depletion zone.

The depletion zone does not contain any mobile positive or negative charges. Moreover, this zone keeps other charges from the P-type and N-type layers from moving across it. So, to recap, a region depleted of carriers is left around the junction, and a small electrical imbalance exists inside the solar cell. This electrical imbalance amounts to about 0.6 to 0.7 volts. So due to the P-N junction, a built in electric field is always present across the solar cell. When photons hit the solar cell, freed electrons (-) attempt to unite with holes on the P-type layer.

The P-N junction

A one-way road, only allows the electrons to move in one direction. If we provide an external conductive path, electrons will flow through this path to their original (P-type) side to unite with holes. The electron flow provides the current ( I ), and the cell’s electric field causes a voltage ( V ). With both current and voltage, we have power ( P ), which is just the product of the two. Therefore, when an external load (such as an electric bulb) is connected between the front and back contacts, electricity flows in the cell, working for us along the way.

This electric field works as a diode, which allow electrons to flow from the P side to the N side, but not to other way around.

The basic concepts of solar cells and the requirements for photovoltaic solar energy conversion are reviewed. All present solar cells are found to follow the same principles. they consist of an absorber embedded between layers with selective transport properties, semi permeable membranes for electrons on one side and for holes on the other side. Their structure is shown to be a consequence of the absorption and transport properties of the materials.

Good transport properties of the absorber allow planar geometries as in Si solar cells, whereas bad transport properties require an interpenetration of the semi-permeable membranes as in the Graetzel cell or the organic solar cell.

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High-Tech Thin-Film Origami

High-Tech Thin-Film Origami

You can think of it as origami — very high-tech origami. Researchers at the University of Illinois are working on the same good old silicon but they are taking an entirely different route. They are working on thin films of silicon applying two processes one is photolithography and another is self-folding process driven by [...]
Posted in: Inventions, PhotoVoltaics, Solar Power

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Everything You Wanted To Know About Solar Panels

The history of solar panels can be dated back to 1839 as this was the period when French physicist Antoine-Cesar Becquerel made the astonishing discovery of the photovoltaic effect. This surprising discovery took place during an experiment that involved an electrolytic cell made from two metal electrodes and was placed within an electrolyte solution. Antoine-Cesar Becquerel discovered during the experiment that when the electrolytic cells were exposed to light, it produced a certain amount of electricity. The more the light, the more the production of electricity and that is how solar panels actually came into the picture.

Almost 50 years later in 1883, the first solar cell was developed by Charles Fritts and it was formed using selenium coating sheets with a micro-thin layer of gold. Between the period of 1883 and 1941 there were several scientists as well as inventors who with the help of companies started experimenting with solar energy. It was during this period that Clarence Kemp, an inventor from Baltimore patented the first ever commercial water heater that was being powered by solar energy. Apart from this, the great scientist Albert Einstein also published a thesis on photoelectric effect and within a short period of time received the coveted Nobel Prize for his thesis and valuable research.

Around 1941, an American inventor named Russell Ohl who was working for Bell Laboratories patented the first ever silicon solar cell. This new invention was spearheaded by the Bell Laboratories and they went on to produce the first ever crystalline silicon solar panel in the year 1954. This was the most effective solar cells in that era as it achieved a 4 percent return on overall energy conversion. In the next few years several scientists from all over the world continued their research, study and experimentation to improve upon the original solar cells and started producing solar cells that gave 6% efficiency on overall energy conversion.

The first ever large scale deployment and use of solar energy ever recorded was in space satellites. USA was the first country to enable production of solar cells that gave 20% efficiency and this was in the year 1980. By 2000, USA had produced several solar cells that were producing 24% efficiency. Last year, two large companies, Emcore Photovoltaics and Spectrolab rose to dominate the world of solar cell production by producing cells that gave 28% efficiency.

Working of Solar Panels

The solar panel basically consists of pure silicon. Silicon is first stripped of all its impurities and hence provides the most ideal neutral platform for enhancing the transmission of electrons. In its natural state, Silicon can carry at the max four electrons although it has the ability to carry eight. So mathematically speaking it has enough room for 4 more electrons.

When a silicon atom is made to come into contact with a second silicon atom then each of them receive each other’s extra four electrons. So the 8 electrons satisfy a single silicon atoms’ needs and this results in the creations of a strong bond but the fact is that there are no negative or positive charges. To produce a large piece of pure silicon, the silicon atoms have to go through the process of combination for years. Once the pure silicon is ready, it is applied on to the plates of solar panels. When silicon is combined with other elements then it produces a positive or negative charge.

Solar panels are being looked as the provider of tomorrow as the other forms of creating electricity are getting replenished by the day. There are several online sources and websites who are selling solar panels with a power range that varies from 10WP to 280WP.

Learn how to create electricity and save your bills!! Read on how you can make your very own solar panels at your own home! small solar panels small solar panels

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How Are Solar Panels Made?



The method of making solar panels is complicated and delicate which is why there are delays in advances of solar process. However, advances in semiconductors and photovoltaic design have been made that permitted progressively more efficient and inexpensive solar cells to be developed.

silicon cell

Crystalline Silicon Solar Panels

The process of developing a crystalline solar panel is as follows:

  • First silicon is cut into tiny disk and than a centimeter thick. These thin,
  • Wafer-like disks are then polished and if any damage found, they are then fixed and repair.

  • Metal conductors and resources included to modify an electric charge in a semiconductor are spread everywhere in each disk.
  • Fourth step is the alignment of conductors in a very thin, grid like matrix on the top of the solar panel, and are spread in a flat, thin sheet on the side facing towards the earth.

In order to protect solar panels a thin coating is then done on the top of the photovoltaic cell. It is then attached to a substrate which is a semiconductor crystal used as a base. This attachment is done with the help of conductive cement which is quite costly. This prevents the solar panel get over heated.

Amorphous Silicon Solar Panels

Amorphous silicon solar panels are an advancement of a photovoltaic cell that is different in terms of output, structure, and manufacture than previously made photovoltaic which is made of crystalline silicon.

The improvement process of Amorphous Silicon solar panels also helps in causing less damage in transport or installation. This can help ease the risk of harming your significant investment in a photovoltaic system.

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Solar Ink Gets Siliconized

The word’s out about a revolutionary new solar cell. Chinese solar manufacturer JA Solar Holdings Co. and California-based Innovalight, Inc. are teaming up to develop a new solar cell using Innovalight’s silicon ink technology. Up until this point, the most prominent solar ink we’ve seen was a CIGS solar cell by Nanosolar. Innovalight’s version, however, uses a more traditional [...]

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More Efficient Solar Cells with Carbon Nanotubes

More Efficient Solar Cells with Carbon Nanotubes

Silicon is one of the basic but expensive materials used in designing solar panels. If we can use something else as effective as silicon but more economical, solar power will be within the reach of the common consumers. Cornell researchers are thinking on somewhat similar lines. They are using a carbon nanotube instead of [...]
Posted in: Inventions, PhotoVoltaics, Solar Power

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